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Produce Precision, High Quality MIM Metal Parts,Powder Metal Parts Standard And Custom, effective solution from design to reality.
Metal injection molding (MIM) is a unique molding process for metal parts. It is mainly suitable for producing metal parts with high melting points, such as iron-based alloy steel, stainless steel, nickel-based alloy, tungsten alloy, titanium alloy, etc. Currently, the most common industrial application of MIM is the mass production of stainless steel parts, which we call MIM stainless steel or SS part molding. For example: earbuds SS parts, small gears, watch cases, etc.
MIM material
Material | Composition |
Low alloy steel | Fe-2Ni, Fe-8Ni |
Stainless steel | 316L, 17-4-PH |
Tool steel | 42CrMo4, M2, Skd-11, C45 |
Carbide | WC-Co(6%) |
Ceramics | Al203, ZrO2, SiO2 |
Tungsten alloy | W-Ni-Fe, W-Ni-Cu, W-Cu |
1. Reduce the processing difficulty: forming at a lower temperature greatly reduces the processing difficulty.
2. Be able to make complex shape and structural parts like plastic injection molding.
3. High dimensional accuracy: adopt multi-channel processes such as mold forming, sintering and shaping, and the products have good dimensional accuracy and interchangeability.
4. Mold forming is adopted, with high production efficiency, suitable for mass production and low production cost.
Application of MIM stainless steel parts:
1. Computer and auxiliary facilities: such as printer parts, magnetic core, striker shaft pin and driving parts;
2. Household appliances: such as watch case, watch chain, electric toothbrush, scissors, fan, golf head, and other parts;
3. Medical device parts: such as dental orthosis frame and forceps;
4. Electrical parts: such as micro motor parts, electronic parts, sensor parts, mobile phones and machine parts;
5. Mechanical parts: small and complex parts of various machines such as cotton loosening machine, textile machine, sewing machine, office machinery and so on;
6. Automobile and ship parts: such as clutch inner ring, rocker arm insert, shift fork sleeve, distributor sleeve, automobile airbag parts and automobile lock.
Parameter | MIM | CONVENTIONAL PM | MACHINING | INVESTMENT CASTING |
Density | 98% | 88% | 100% | 98% |
Tensile Strength | High | Low | High | High |
Elongation | High | Low | High | High |
Hardness | High | Low | High | High |
Min. Wall Thickness | 0.5 mm | 1 mm | 0.5 mm | 2 mm |
Complexity | High | Low | High | Medium |
Surface Finish | High | Medium | High | Medium |
Production Volumes | High | High | Low | Medium |
Range of Materials | High | High | High | Medium-High |
Cost | Medium | Low | High | Medium |
1, 100% inspection before shipment.
2, Satisfied packing, carton, wooden case, pallet,or according to your requirement.
3, Samples are within 25-30 days after the receipt of the deposit. production will be finished about 20-25days after samples confirma.
With over 10 years' experience in powder metallurgy, Harber provides high-end global customers with high-quality components and advanced one-stop solutions. Our zero-defect products covers in such businesses fields as Automotive, Medical application, Houshold, Consumer electronics, Hardware tools and Lock. Best raw materials, strict inspection control and cutting-edge know-how has made Harber a reliable and professional profile to our customers from all over the world. We are sure that Harber can meet any needs from them by using our expertise, credibility and technicality.
We have fully professional and high standard automated production line which contain:Powder metallurgy automated batching system, Advanced level automatic powder molding machine(60T-300T), Mesh belt sintering furnace, Steam treatment furnace, finishing machines, Powder metallurgy physical and chemical equipment, Robot manipulator,Fiber laser marking machine,Advanced testing equipment (universal testing machine, digital mapping instrument, etc.) . All these equipments support the high speed, the highest accuracy, to ensure product development and production.
Harber Metal has excellent talents in the field of powder metallurgy, mature powder metallurgy production technicians, and long-term cooperation with domestic top powder metallurgy research laboratories. It is a comprehensive high-tech enterprise integrating research, development, production and sales of powder metallurgy structural parts.
Harber can offer such surface finish (secondary process) as sandblasting, electric polishing, magnetic grinding, laser engraving, PVD, carburizing, Permeability nitrogen and annealing.
process | metal injection molding, powder metallurgy |
applied software | pro-e, CAD, PDF |
material | iron alloy , stainless steel, copper. ceramic, tungsten alloy |
surface finish | black, plating, PVD, polishing, sandblasting |
tolerance precision | ±0.02~0.05mm |
quality system | 100% inspection before shipment |
dimensions | as per customer's requests |
samples qty | 5-10 pcs(for free) |
certification | ISO 9001, TS 16949, IECQQC080000 |
packgae | plastic bag and carton or as customer's requests |
lead time | base on the qty of order(usually 40-45 days) |
Application of MIM Common Products
Aerospace Industry | Aircraft wing chain, Rocket nozzle, Missile tail, Ceramic turbine blade core |
Auto industry | Ignition control lock parts, Turbocharger rotor, Valve guide parts, Automotive brake parts, Automotive anti technology backbone parts |
Electronic industry | Disk drive unit, Cable connector, Electronic housing, Computer print head, Electronic package, Heat sink material |
Military industry | Mines, Rotors, Plates, Triggers, Armor, Hearts, Constellations, Cluster arrows, Small arrows |
Medical Industry | Dental orthodontic brackets, Internal suture needles, Living tissue sampling forceps and Child radiation screen cover |
Daily Necessities | Watchcase, Watchband, Buckle, Golf tee, Shoe buckle, Sports and sports firearms parts, Document binding punch |
Machinery industry | Special milling cutter, Cutting tool, Micro gear |
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